COURSE CURRICULUM

SUKATAN PEMBELAJARAN PTSD LEVEL 1

* Tutor menggunakan bahasa melayu semasa Training.


DAY 1 - WIRING


Why is Wiring Important?


THE BASIC
  • Voltage
  • Current
  • Resistance and Impedance
  • Ohm's Law
  • Continuity
  • Power, Voltage and Current
  • Garden Hose


RELAYS

  • What is a Relay?
  • Why you need Relays
  • Types of Relay
  • When to use a Relay


FUSES

  • What is a Fuse?
  • Types of Fuses
  • Current Draw Vs Wiring Size
  • Calculating Wire Size


ECU FUNDAMENTALS

  • What is an ECU?
  • ECU Inputs and Outputs
  • Understanding PNP Vs Standalone
  • Expanding a PNP ECU - Replacing / Adding Sensors


GROUNDING

  • What is Grounding?
  • Common Grounding Issues
  • Sensor Grounds
  • Power Grounds
  • Different Manufacture, Different Wiring Diagram


POWER SUPPLY

  • ECU Power Supply Diagram
  • Regulated Voltage Output
  • Ignition Power

SENSORS

  • Introduction
  • Trigger Systems
  • Magnetic and Hall
  • Magnetic Polarity
  • Trigger Shielding
  • Analogue Voltage Inputs
  • Digital Inputs
  • Analogue Temp Inputs
  • Aux Outputs
  • Oxygen Sensors - Narrow Band Vs Wide Band


INJECTOR DRIVES

  • Low Impedance and High Impedance
  • Testing Injector Impedance
  • Ballasting Injectors -How to Choose Correct Ballast


IGNITION SYSTEM

  • Smart Vs Dumb Coils
  • Waste Spark, Distributor and Direct Fire
  • Ignition Boxes and External Ignitors
  • Wiring 1 to 1 or Wiring in Firing Order
  • Shielding

CAN COMMUNICATION

  • What is a CAN Bus?
  • Basic Wiring CAN BUS

TOOLS OF THE TRADE

  • Wiring Tools
  • Wire Strippers
  • Crimping
  • Soldering
  • Pinning
  • Looming
  • Heat Shrinking
  • Labeling


MULTIMETER

  • Multimeter Basics
  • Measuring Continuity and Resistance
  • Measuring Voltage
  • Measuring Current

LED TEST LIGHT

  • How to used it

OSCILLOSCOPE

  • How to used it


MATERIALS

  • Wire Selection
  • Connectors 
  • Heatshrink
  • Expandable Braid


START MODULE
DESIGN - (HANDS ON WIRING)

  • Designing Your Loom
  • Think Ahead
  • Hand Drawings
  • Spreadsheets
  • Labelling Wires
  • Labelling Final Terminations


COMMON WIRING PROBLEMS

  • Grounding
  • Interference



DAY 2 - TUNING

Fundamental Engine Principles


ENGINE PRINCIPLES


  • Valve Timing Events
  • Pressure Volume Cycle
  • Volumetric Efficiency
  • Standard Conditions
  • Absolute vs Gauge Pressure
  • Air Density
  • Mass Flow vs Air Flow


AIR FUEL RATIO


  • Air Fuel Ratio
  • Brake Specific Fuel Consumption
  • Choosing The Correct AFR
  • Lean Tuning Myths


FUNDAMENTAL ELECTRONICS


  • Fundamental Electronics
  • Wave Forms



EFI COMPONENTS


  • Trigger Inputs
  • Load Calculation
  • Intake Air Temperature Sensor
  • Engine Coolant Temperature Sensor
  • Throttle Position Sensor
  • Oxygen Sensor
  • Knock Sensor
  • Digital Inputs
  • Ignition Drives
  • Injector Drives
  • High and Low Impedance Injectors
  • Auxiliary Outputs


ENGINE MANAGEMENT SYSTEM TABLES


  • Fuel and Ignition Tables
  • Fuel Models
  • Table Resolution
  • Compensation Tables
  • Acceleration Enrichment


FUEL INJECTORS


  • Injector Dead time
  • Injector Flow
  • Injector Sizing
  • Short Pulse Performance


HOW THE ECU WORKS


  • The Speed Density Principle
  • Calculating Mass Airflow
  • Calculating Fuel Mass Flow
  • Calculating Cylce Time
  • Calculating Injector Pulse Width
  • Correcting your AFR


TUNING YOUR ENGINE


  • What You Need To Start Tuning
  • Does and Don't
  • Tools of the Trade


THE TUNING PROCESS - ON DYNO


  • Tuning Ignition - Creat your own table
  • Tuning Fuel Delivery - Find a correct AFR
  • Understanding Knock
  • Tuning Your Engine
  • Compensation Tables - How to use it 



DAY 3 - TUNING

1 to 1 wiring Test.

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